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KTM Countershaft leaking

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TOPIC: KTM Countershaft leaking

KTM Countershaft leaking 11 Jun 2014 19:54 #3075

Collins Offline Fresh Boarder Posts: 6	Hi Guys, the countershaft was leaking on my bike last week so i bought and fitted the entire repair kit from KTM, rode the bike on the weekend and now the shaft is leaking again. Does anyone have any ideas on what could be causing this?
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KTM Countershaft leaking 11 Jun 2014 20:40 #3077

Timmers Online Platinum Boarder 2019 HCR Coordinator Posts: 1108 Thank you received: 48	Iv had the same problem for the last 4000 of kms Dave and Rowan rectified the problem by putting a shim behind the sprocket so it compressed the rubber ring into its collor.
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KTM Countershaft leaking 11 Jun 2014 21:11 #3082

Collins Offline Fresh Boarder Posts: 6	Thanks, what did you use for shim?
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KTM Countershaft leaking 11 Jun 2014 21:24 #3087

Wiggy Online Gold Boarder Posts: 202 Thank you received: 11	Bit more info needed such as 2 or 4 stroke ? Are you using a non OEM sprocket ? Is the oil leak showing up on the outside of the sprocket ?
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KTM Countershaft leaking 11 Jun 2014 21:27 #3088

Collins Offline Fresh Boarder Posts: 6	Wiggy wrote: Bit more info needed such as 2 or 4 stroke ? Are you using a non OEM sprocket ? Is the oil leak showing up on the outside of the sprocket ? Yes the oil is running out of the inner hole of the sprocket (if that makes sense) The bike is a two stroke, 2009 ktm 200 exc
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KTM Countershaft leaking 11 Jun 2014 21:32 #3089

Wiggy Online Gold Boarder Posts: 202 Thank you received: 11	Are you using an OEM KTM sprocket or aftermarket ?
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KTM Countershaft leaking 11 Jun 2014 21:37 #3090

Collins Offline Fresh Boarder Posts: 6	I'm using OEM
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KTM Countershaft leaking 11 Jun 2014 21:44 #3092

Wiggy Online Gold Boarder Posts: 202 Thank you received: 11	Did the repair kit include the stop ring No 32 www.boltonmotorcycles.com/partFinder/fiche/220192 that the inner O ring runs on ? I had a leak on my 08 200EXC and it was a scratched stop ring.
	Last Edit: 11 Jun 2014 21:45 by Wiggy. The administrator has disabled public write access.

KTM Countershaft leaking 11 Jun 2014 21:47 #3093

Collins Offline Fresh Boarder Posts: 6	No it didn't i just found a forum talking about that and might try that tomorrow and see if that works
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KTM Countershaft leaking 11 Jun 2014 22:18 #3096

Timmers Online Platinum Boarder 2019 HCR Coordinator Posts: 1108 Thank you received: 48	Collins wrote: Thanks, what did you use for shim? Dunno what size shim probably about 1mm. Iv also tryed genuine and other parts and it never made a difference
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